What power supply connectors do I need?

08 Apr.,2024

 

Whether you’re trying to keep medical equipment functioning or you’re optimizing your industrial facility, power supplies are the heart that keeps your operation alive. 

But while you may be familiar with the different types of power supply or the common types of LED drivers, did you know there are different power supply connector types?

From terminal blocks to Molex connections and more, we’re going to break down the most common types of power supply connectors while empowering you to choose the right one for your unique needs. 

This will help you feel confident going out and sourcing the right unit - whether you’re replacing a PSU or building a system from scratch. But, if you want to cut through all the noise and just get help picking the right power supply connector, don’t hesitate to reach out.

Here at Bravo Electro, we have a world-class customer support staff ready to guide you through the process and pick the right equipment. And, the most trusted power supply manufacturers and models are just a click away in our online catalog!

The Role of a Power Supply Connector

As the name suggests, a power supply connector is the proverbial handshake between a device and its power source. It's a bridge, a communicator, and a gatekeeper. 

Let's delve into its crucial functionalities and the pivotal role it plays in system integration before getting into the types of power supply connectors. It ensures:

  • Stable Power Delivery: A well-designed connector guarantees consistent power flow, ensuring devices operate without hiccups or interruptions.
  • Flexibility in Connections: With evolving tech landscapes, a diverse range of equipment needs to sync up. Connectors cater to this, offering the ability to link varied devices across platforms seamlessly.
  • Protection Against Surges: Beyond just connectivity, these connectors act as the first line of defense against power surges, protecting sensitive equipment from potential damage.
  • Seamless Communication: In multi-device setups, especially in industrial scenarios, the connector ensures that every component 'talks' to the other. A minor misstep here can lead to a cascade of operational failures. The right connector ensures that the conversation is smooth.
  • Scalability: As businesses grow, so do their operational needs. Power supply connectors play an indispensable role in ensuring systems can be expanded without the need for extensive overhauls.
  • Reliability: Even a momentary lapse in power can have grave consequences in critical applications - think medical equipment or intricate manufacturing processes. The connector's role here is paramount, ensuring not just power, but trust.

That being said, those without an understanding of the various power supply connector types can find themselves perplexed in setting up electrical systems. So, let’s help you decipher the differences among the different types of power supply connectors and choose the right one for your operation.

What are the Different Power Supply Connector Types?

Navigating the labyrinth of power supply connectors can be daunting, but having a clear understanding of the various types can be the difference between optimal system performance and unforeseen downtimes. 

These connectors may vary in design and application, but they share a common objective: to ensure a seamless and reliable transfer of power. So, what are the different types of power supply connectors?

DIN Connectors

The abbreviation 'DIN' stands for Deutsches Institut für Normung, the German national standards organization that originally introduced this type of connector. They have since become synonymous with reliability:

  • Design Overview: These are typically round and feature a protective metal skirt. They can have varying pin numbers and arrangements.
  • Application: While DIN connectors are prevalent in audio, video, and data applications, DIN rail power supplies are a different category altogether, usually used for mounting circuit breakers and industrial control equipment inside equipment racks..
  • Key Advantage: Their shielded design minimizes interference, ensuring that the transmission of power remains consistent and untainted.

We have an array of DIN rail power supply units here at Bravo Electro if you believe this is the style you need. Otherwise, let’s move on to the next in our list of power supply connector types…

Molex Connectors

The term 'Molex' has almost become generically used to describe any pin and socket interconnection. However, the true Molex connector is characterized by a shielded design:

  • Design Overview: The distinct pin and socket system encapsulated in a plastic housing ensures that contacts remain shielded, preventing short circuits and unwanted disconnections.
  • Application: While they find uses in various fields, they're especially favored in applications requiring multiple circuit transmissions due to their ability to handle different circuit sizes.
  • Key Advantage: Their versatility is their standout feature. Molex connectors are made to fit different wire gauges and circuit sizes, ensuring they can be tailored to specific needs.

Most of our open frame power supplies 200 watts and under use this type of connector.

Terminal Blocks

These are a front-runner when it comes to DIN Rail power supplies and high-power industrial equipment. You’ll find them on high voltage power supplies. And, terminal blocks exemplify a very high power supply efficiency rating.

  • Design Overview: These connectors involve a clamping component and a conducting strip. They're designed for easy wire attachment without needing to plug or unplug.
  • Application: Given their robust nature, they're the top choice for DIN Rail power supplies and other heavy-duty industrial power supplies.
  • Key Advantage: Simplicity meets efficacy. Terminal blocks facilitate easy wire management, provide reliable connections, and support high current ratings.

We have a guide specifically on how to use a terminal block connector in our blog if you’re interested in learning more. Otherwise, let’s progress to the next style on our list of the different types of power supply connectors.

Most of the enclosed power supplies we have use this type of connector.

Barrel Connectors

These may seem simplistic at first glance, but beneath their unassuming exterior lies a design tailored for convenience and versatility.

  • Design Overview: As the name suggests, barrel connectors feature a cylindrical shape, comprising an outer sleeve and an inner pin. This design allows for quick and secure connections, especially in devices that require frequent plugging and unplugging.
  • Application: Their commonality can be seen in low-voltage applications such as powering small household electronics, charging devices, and audio equipment. Their polarized nature ensures correct power alignment, safeguarding devices from potential damage.
  • Key Advantage: The beauty of barrel connectors is in their universality and ease of use. They are often interchangeable, and their simple design minimizes connection errors, making them a popular choice for general-purpose power supply needs.

Most of our external adapter power supplies under 6 amps use the barrel type of connector. 

XLR Connectors

These are distinguished by their robust design and precise locking mechanism. XLR connectors are the go-to for professionals seeking reliability in audio transmission.

  • Design Overview: XLR connectors typically come with three pins, although variations with more pins are available. Their circular design is complemented by a latch mechanism, ensuring secure connections even in environments with frequent movement.
  • Application: These are predominantly found in professional audio, video, and stage lighting equipment, battery chargers. This is because their design ensures interference-free signal transmission, crucial for clear audio and visual output.
  • Key Advantage: Beyond their robust construction, the XLR's balanced audio transmission capability ensures minimal interference, making them indispensable in settings where audio clarity and reliability are non-negotiable.

Example of products that use the XLR connector: NPB-120-12XLR, NPB-240-24XLR, NPB-360-48XLR

Blind Mate Connectors

Last but not least on our list of the different types of power supply connectors is the blind mate connector. These are paired with rack mountain systems to ensure seamless connections without the need for direct line-of-sight alignment.

  • Design Overview: These connectors are crafted with self-aligning features, allowing for connections to be made in tight spaces where visual confirmation might be challenging.
  • Application: Blind mate connectors are typically found in data centers, telecommunications equipment, and other rack-mounted systems. They provide reliable power and data connections between modules in high-density racks.
  • Key Advantage: The ability to 'blindly' connect makes maintenance, upgrades, and system expansion considerably faster and more efficient. Their design ensures that even in spaces crowded with equipment, connections remain steadfast and secure.

Our rack mount power supply collection is worth exploring if you are interested in learning more about this style. But, let’s find out exactly which of the power supply connector types best suits your needs below.

Choosing the Right Type of Power Supply Connector

So, what power supply do I need? Making an informed choice isn’t just about picking a connector - it's about ensuring system efficiency, longevity, and most importantly, safety. Let’s delve deeper into the key considerations.

Understand Your Needs

It's essential to have a crystal-clear understanding of the requirements before choosing a power supply connector. Here are the things you need to take into consideration:

  • Power Requirements: The energy demands of your equipment will guide your connector choice. Will the connector be used for low-voltage applications or high-power operations? Learn more about PSU voltage and what happens if your PSU is too weak in our blog.
  • Operational Environment: A connector's environment can be its best friend or worst enemy. Will it be in a static setup or a mobile one? Will it face harsh conditions or a controlled environment? This will influence the degree of protection your unit needs. Again, you can learn more in our blog where you’ll find tips on power supply certifications, power supply specs, PSU ratings, and more.
  • Frequency of Use: How often will the connection be made or broken? Some connectors are designed for frequent plugging and unplugging, while others are more suited for long-term static applications.

Compatibility

It might seem basic, but ensuring connector compatibility is paramount. It’s not just about physical fit, though. Electrical, thermal, and mechanical compatibilities are just as critical.

The connector must be congruent with the devices it's intended to serve. For instance, using a barrel connector meant for a 12V device on a 9V gadget can lead to performance issues or even damage.

Similarly, you should think about how the connector integrates with the larger system. Does it streamline operations, or does it complicate them?

Longevity and Durability

The best connectors are those that can stand the test of time given the rigors of their environment. This is where material selection comes into the equation, influencing the power supply lifespan. Corrosion-resistant materials and gold-plated contacts, for example, can significantly enhance a connector's longevity.

Consider how the connector will fare after hundreds or thousands of connection cycles. A connector might seem robust initially but could wear down over repeated use if you skimp on quality.

Safety Precautions

Safety is a paramount concern that should never be compromised regardless of the use case, but especially in medical or industrial scenarios. Ensure the connector supports correct polarity and grounding, preventing potential short circuits or electrical hazards.

You should think about insulation and shielding as well. Proper insulation can prevent accidental contact or electrical leakage. Meanwhile, shielding can prevent interference, ensuring the connector - and by extension, the device - operates optimally without external disruptions.

Not Sure Which is Right For You? Find it With Ease at Bravo Electro!

The best way to ensure you get the right power supply connector types for your unique needs is to simply reach out to the experts here at Bravo Electro. We are your trusted source for all things power supply - not just resources, but the actual PSUs themselves too!

Our customer service team is equipped to discuss your needs and help you find the right unit - whether it’s a modular power supply or open frame power supply. We also have enclosed power supplies, external power supplies, medical grade power supplies, and more.

But, it’s not just about the diversity of styles we carry - it’s the peace of mind you’ll enjoy knowing you’re getting the best quality possible. We source our equipment from the most trusted brands in the industry like Mean Well.

So, what are you waiting for? Find the perfect PSU for your unique needs today!

Final Thoughts on the Different Power Supply Connector Types

We hope this conversation on the different types of power supply connectors eliminates all the stress and uncertainty you came here with and leaves you feeling confident as to which type is right for you. 

Each connector has a unique design and purpose, holding the potential to either elevate your system's performance or become its Achilles heel. It's not just about power transfer - it's about ensuring flawless communication between devices, safeguarding equipment, and fortifying the very foundation of your operations.

You can learn more about the world of power supply in our blog. We have articles on how to tell if power supply is failing, the difference between AC and DC, linear vs switching power supply, regulated vs unregulated power supply, what is an AC adapter how to convert DC to AC, repairing power supplies, how to install power supply, trouble shooting power supplies, power supply topologies, and more.

Otherwise, it’s time to find the perfect power supply connector types at Bravo Electro.  We have what you need whether it’s a 12 volt power supply, 24 volt power supply, 48 volt power supply, or even a more robust custom unit.

After all, the best way to enjoy peace of mind knowing you’re getting the right equipment for your operation is to leverage our experience and let us guide you through the process! Explore our range at Bravo Electro today and empower your systems with unmatched reliability.

Standard 4.2mm Pitch ATX Header Connector Datasheet

ATX 24 Pin Main Power Cable Connector

The 24 pin main power connector was added in ATX12V 2.0 to provide extra power needed by PCI Express slots. The older 20 pin main power cable only has one 12 volt line. The new 24 pin connector added one line apiece for ground, 3.3, 5, and 12 volts. The extra pins made the auxiliary power cable unnecessary so most ATX12V 2.x power supplies don't have them. The 24 pin connector is polarized so it can only be plugged in pointing in the correct direction.

  

Pinout

Pins 1 through 12

Pins 13 through 24

Description

Wire color

Pin number

Pin number

Wire color

Description

+3.3 volts

orange

1

13

orange

+3.3 volts

+3.3 volts

orange

2

14

blue

-12 volts

ground

black

3

15

black

ground

+5 volts

red

4

16

green

PS_ON#

ground

black

5

17

black

ground

+5 volts

red

6

18

black

ground

ground

black

7

19

black

ground

PWR_OK

gray

8

20

white

-5 volts (optional)

VSB +5 volts

purple

9

21

red

+5 volts

+12 volts

yellow

10

22

red

+5 volts

+12 volts

yellow

11

23

red

+5 volts

+3.3 volts

orange

12

24

black

ground

 

Some of the voltage lines on the connector may have smaller sense wires which allow the power supply to sense what voltage is actually seen by the motherboard. These are pretty common on the 3.3 volt line in pin 13 but are sometimes used for other voltages too. The -5 volt line on pin 20 was made optional in ATX12V 1.3 (introduced in 2003) because -5 had been rarely used for years. Newer motherboards virtually never require -5 volts but many older motherboards do. Most newer power supplies don't provide -5 volts in which case the white wire is missing.

Connector part numbers

Motherboard connector

Cable connector

Terminals

Maximum current per circuit

Molex 39-28-1243

Molex 39-01-2240

Molex 39-00-0168, 


Molex 44476-1111

6 amps

 

Unofficial cable/connector maximum wattage delivery for main rails

Voltage rail

Number of lines

Maximum current

Maximum wattage

+3.3 volts

4

24 amps

79.2 watts

+5 volts

5

30 amps

150 watts

+12 volts

2

12 amps

144 watts

 

If you have an ATX power supply with a 24 pin main cable, it's okay to plug it into a motherboard with a 20 pin connector. It was designed to work that way. You can see an example in the picture above. The extra 4 pins on the cable just hang over the end of the motherboard connector. The 24 pin cable only fits into a 20 pin socket at one end so you can't plug it in incorrectly. The extra 4 pins were added to the 24 pin version of the cable to provide one extra wire for ground, 3.3, 5, and 12 volts. But it's okay to leave those 4 pins disconnected because a motherboard with a 20 pin connector doesn't need them. The only problem you can bump into (literally) is if there is something blocking the spot where the 24 pin cable hangs over the end. Or sometimes the end of the 20 pin motherboard connector is too thick to fit between the pins of the 24 pin cable. You can solve that problem by carefully shaving down one end of the 20 pin motherboard connector. It's just plastic. You won't miss it. If you can't get them to fit together then you can get an adapter cable which will make it work. The 24 pin cable plugs into one end of the adapter and then the adapter plugs into the 20 pin motherboard. But you should avoid using that kind of adapter if you can because the extra wire and connector are just more things which can go wrong. Adapters also slightly increase the voltage drop which is something worth avoiding. It's better to first see if you can get a 24 pin cable to fit into a 20 pin motherboard before resorting to an adapter.

 

ATX 20+4 Pin Main Power Cable Connector

 

Motherboards can come with either a 20 pin main power connector or a 24 pin main power connector. Many power supplies come with a 20+4 cable which is compatible with both 20 and 24 pin motherboards. A 20+4 power cable has two pieces: a 20 pin piece, and a 4 pin piece. If you leave the two pieces separate then you can plug the 20 pin piece into a 20 pin motherboard and leave the 4 pin piece unplugged. Be sure to leave the 4 pin piece unplugged even if it fits into another connector. The 4 pin piece is not compatible with any other connectors. If you plug the two pieces of a 20+4 power cable together then you have a 24 pin power cable which can be plugged into a 24 pin motherboard.

 

8 Pin EPS +12 Volt Power Cable Connector



This cable was originally created for workstations to provide 12 volts to power multiple CPUs. But as time has passed many CPUs require more 12 volt power and the 8 pin 12 volt cable is often used instead of a 4 pin 12 volt cable. Depending on the power supply, the connector may contain one 12 volt rail in all 8 pins or two 12 volt rails taking up 4 pins apiece. It is often refered to as an "EPS12V" cable.

 The 8 pin 12 volt cable is polarized so it can only be plugged into the 8 pin motherboard connector correctly. If you look carefully at the picture above you can see that four of the pins are square and the other four have rounded corners. The motherboard connectors also have the same square and rounded arrangement so the power cable only fits in one way. At least that's true unless you try really hard to force it into the connector. With enough force you can sometimes get a cable with a small number of pins into a connector which doesn't match. The 8 pin cable has enough pins that it's pretty hard to insert it in the wrong direction but determined people might be able to do it. If you look carefully you can also see that the square and rounded pattern matches various positions on other motherboard connectors like the 20 pin main power connector and 24 pin main power connector. You should only plug the 8 pin 12 volt cable into the motherboard connector where it belongs unless you enjoy the smell of fried electronics.

 You can also plug an 8 pin 12 volt cable into a 4 pin 12 volt motherboard connector. I don't have a picture of this one but it looks similar to this. Four of the pins on the 8 pin cable fit into the motherboard connector and the other four pins hang off the end. The 8 pin cable only fits into one end of the 4 pin motherboard connector unless you try hard to force it into the wrong position. The 8 pin cable is electrically compatible but it may not fit into a 4 pin motherboard. There is often a component which blocks the area where the 4 pins would hang off the end. And sometimes the plastic end of the 4 pin connector is too thick to fit between the pins of the 8 pin cable.

 Make sure that you don't try to plug an 8 pin 12 volt cable into the 8 Pin PCI Express power connector on a video card. The two cables look very similar so it's easy to get the two confused. 8 Pin PCI Express power cables are usually labeled to distinguish them from 8 pin 12 volt cables. The PCI Express cable usually has "PCI-E" printed on the connector. If there are no labels then you can usually use wire colors to tell the two kinds of cables apart. An 8 pin 12 volt cable has yellow wires on the same side as the connector clip. An 8 Pin PCI Express cable has black wires on the clip side. The two power cables are also keyed differently so you can't plug one kind of power cable into the other kind of connector. But as with this kind of connector, you can sometimes force the wrong kind of cable into a connector if you push hard enough. Make sure you have the right kind of cable before plugging it in. The two are definitely not compatible with each other.

Pinout

Pins 1 through 4

Pins 5 through 8

Description

Wire color

Pin number

Pin number

Wire color

Description

ground

black

1

5

yellow

+12 volts (12V1)

ground

black

2

6

yellow

+12 volts (12V1)

ground

black

3

7

yellow

+12 volts (12V1 or 12V2)

ground

black

4

8

yellow

+12 volts (12V1 or 12V2)

 

Connector part numbers

Motherboard connector

Cable connector

Terminals

Maximum current per circuit

Molex 39-28-1083

Molex 39-01-2080

Molex 39-00-0168, 


Molex 44476-1111

7 amps

 

Unofficial cable/connector maximum wattage delivery

Voltage rail

Number of lines

Maximum current

Maximum wattage

+12 volts

4

28 amps

336 watts

 

If you don't have an 8 pin 12 volt cable then you can use the adapter shown above. It converts a couple of 4 pin peripheral power cables into an 8 pin 12 volt cable. If you use one of these adapters then be sure to plug the 4 pin peripheral connectors into separate cables coming from the power supply. If you plug them both into the same power supply cable then you are drawing all the power of the 8 pin 12 volt connector through a single 18 gauge wire. You can often get away with that but there's no reason to do it.

 

4+4 Pin +12 Volt Power Cable Connector

Motherboards can come with either a 4 pin 12 volt connector or an 8 pin 12 volt connector. Many power supplies come with a 4+4 pin 12 volt cable which is compatible with both 4 and 8 pin motherboards. A 4+4 power cable has two separate 4 pin pieces. If you plug the two pieces of a 4+4 power cable together then you have a 8 pin power cable which can be plugged into an 8 pin 12 volt connector. If you leave the two pieces separate then you can plug one of the 4 pin pieces into a 4 pin 12 volt connector and leave the other 4 pin piece unplugged.

If you look carefully at the image above then you can see the polarization of the pins which prevents you from plugging the cable in improperly. Some of the pins are square and some of them have rounded off corners. The motherboard connectors have matching square and rounded off corners to prevent the cable from being plugged in the wrong way. But if you look really carefully at the right half of this particular cable and then look at the 8 pin 12 volt cable pictured above you'll notice that they don't match. A regular 8 pin cable has four square pins and four rounded ones but the 4+4 cable shown above has two square pins and 6 rounded ones. The left half of the 4+4 matches the left half of an 8 pin cable but the right half is different. Hmmmm... And this isn't some bizarre cable either. I've seen plenty of 4+4s which look like this one. And then there are other 4+4 cables which look just like an 8 pin cable split in two (which makes sense). Since rounded pins fit into square holes in motherboard connectors, this particular cable will fit just fine into an 8 pin 12 volt motherboard connector. But both halves of this 4+4 will fit into a 4 pin 12 volt motherboard connector. You're supposed to use the left half of the cable shown above when plugging it into a 4 pin motherboard connector but the right half will also fit. As it happens, either half will work fine in a 4 pin motherboard because both halves of the 4+4 just provide 12 volts. The pinouts are the same for both halves so either one will work. I'm not sure why they make cables like this one because you'd figure a 4+4 cable would just be an 8 pin cable which splits in two. And you only need one half of a 4+4 cable to plug into a 4 pin motherboard. The other half is unused. But the kind of 4+4 cable shown above is pretty common so don't let it throw you.

 

6 Pin PCI Express (PCIe) Power Cable Connector

This cable is used to provide extra 12 volt power to PCI Express expansion cards. PCI Express motherboard slots can provide a maximum of 75 watts. Many video cards draw significantly more than 75 watts so the 6 pin PCI Express power cable was created. These high-power cards draw most of their power from the 12 volt rail so this cable provides only 12 volts. These are sometimes called "PCI Express cables". They are also occasionally called "PEG cables" where "PEG" stands for PCI Express Graphics. If your power supply doesn't have a 6 pin PCI Express cable then you can use the adapter shown above on the right to convert two 4 pin peripheral cables into a PCI Express cable. If you use an adapter then be sure to plug the 4 pin peripheral connectors into separate cables coming from the power supply. If you plug them both into the same power supply cable then you are drawing all the power of the PCI Express connector through a single 18 gauge wire. You can usually get away with that but there's no reason to do it. The PCI Express 6 pin connector is polarized so it can only be plugged in pointing in the correct direction. But as with connectors of this type, you can sometimes force them into the wrong kind of socket if you try hard enough. If it doesn't slide in easily then you're probably plugging it into the wrong place.

Some video cards come with the 8 pin PCI Express power connector to support higher wattage than the 6 pin PCI Express connectors. It's okay to plug a 6 pin PCI Express power cable into an 8 pin PCI Express connector. It's designed to work that way but will be limited to the lower wattage provided by the 6 pin version of the cable. The 6 pin cable only fits into one end of the 8 pin connector so you can't insert it incorrectly but you can sometimes force the 6 pin cable in the wrong way if you try hard enough. Video cards can sense whether you have plugged a 6 pin or 8 pin cable into an 8 pin connector so the video card can impose some kind of restriction when running with only a 6 pin power cable. Some cards will refuse to run with only a 6 pin cable in an 8 pin socket. Others will work with a 6 pin cable at normal speeds but will not allow overclocking. Check the video card documentation to get the rules. But if you don't have any other information then just assume that if your video card has an 8 pin connector then you must plug in an 8 pin cable.

Pinout

Pins 1 through 3

Pins 4 through 6

Description

Wire color

Pin number

Pin number

Wire color

Description

+12 volts

yellow

1

4

black

ground

+12 volts or not connected

yellow or not connected

2

5

black

ground

+12 volts

yellow

3

6

black

ground

 

Connector part numbers

Video card connector

Cable connector

Terminals

Maximum current per circuit

Molex 45558-0002

Molex 45559-0002

Molex 39-00-0168, 


Molex 44476-1111

8 amps

 

Official cable/connector maximum wattage delivery

Voltage rail

Number of lines

Maximum current

Maximum wattage

+12 volts

3

2.083 amps

75 watts


The PCI Express specification is, unfortunately, not a free, public specification. So most people have never seen it. Including me. ATX specification: freely available to all. PCI Express specification: expensive so hardly anyone has seen it. ATX: good. PCI Express: bad. It's a shame when a widely used standard isn't freely available to the public. Nonetheless, information leaks out from the specification and the 6 pin PCI Express power cable is actually rated at an extremely conservative 75 watts. I have no idea why the wattage is rated so low because the specifications from Molex clearly allow substantially more power. Part of the reason may be that pin 2 (listed above as a 12 volt line) may be listed as not connected in the specification. I've never seen a 6 pin PCI Express power cable with pin 2 not connected. They've all had a 12 volt line connected to pin 2. I've also seen claims that there may be unimplemented sense lines in the specification. Welcome to the uncertainty which happens when you don't have freely available specifications. Even with only two 12 volt lines the standard implementation of PCI Express power cables use large enough gauge wire and a good enough connector to provide much more than the three amps per wire required to provide 75 watts. Nonetheless, the 6 pin PCI Express power cable officially provides only 75 watts. In all likelihood, however, real implementations of this power cable can provide far more than 75 watts.

 

8 Pin PCI Express (PCIe) Power Cable Connector

The PCI Express 2.0 specification released in January 2007 added an 8 pin PCI Express power cable. It's just an 8 pin version of the 6 Pin PCI Express power cable. Both are primarily used to provide supplemental power to video cards. The older 6 pin version officially provides a maximum of 75 watts (although unofficially it can usually provide much more) whereas the new 8 pin version provides a maximum of 150 watts. It is very easy to confuse the 8 pin version with the very similar-looking EPS 8 pin 12 volt cable.

The 8 pin PCI Express and the EPS 8 pin 12 volt connectors are polarized differently so you won't be able to plug one kind of cable into the other kind of connector. That is, you won't be able to plug the wrong kind of cable in unless you try really hard. Unfortunately, the Molex Mini-fit Jr. connectors used by both kinds of power cables can sometimes be forced into a differently-polarized connector if they only have a few pins and you push hard enough. If the cable won't slide in easily then you're probably trying to insert the wrong kind of cable. The 8 pin PCI Express connector does have a small plastic bridge which prevents it from being plugged into an EPS 8 pin 12 volt motherboard connector. You can see the bridge in the image above between the rightmost two pins in the top row of the connector. But there's no such protection to prevent EPS 8 pin 12 volt cables from being plugged into an 8 pin PCI Express connector on a video card. That combination may fit if you shove hard enough. And if you plug in the wrong kind of cable then expect fireworks. Some of the grounds and 12 volts wires for an EPS 8 pin 12 volt are reversed compared to an 8 pin PCI Express. Fortunately, most 8 pin PCI Express connectors are labeled "PCI-E" so people won't confuse them with EPS 8 pin 12 volt cables. If the connectors aren't labeled then you can tell an 8 pin PCI Express power cable from an EPS 8 pin 12 volt cable by checking the color of the wires which plug into the clip side of the connector. On the EPS 8 pin cable, the yellow wires (the 12 volt wires) go into the clip side of the connector. On the 8 pin PCI Express cable, the wires on the clip side are all black (grounds). That's the same as it is with the 6 Pin PCI Express power cable. Of course, none of this helps you if your cable uses the trendy all-the-same-color-wires design which is popular with high-fashion power supplies. In that case you'll just have to be very careful or hope the connectors are labeled.

Pinout

Pins 1 through 3

Pins 4 through 6

Description

Wire color

Pin number

Pin number

Wire color

Description

+12 volts

yellow

1

5

black

ground

+12 volts

yellow

2

6

black

ground

+12 volts

yellow

3

7

black

ground

ground

black

4

8

black

ground

 

Connector part numbers

Video card connector

Cable connector

Terminals

Maximum current per circuit

?

?

?

?

 

Official cable/connector maximum wattage delivery

Voltage rail

Number of lines

Maximum current

Maximum wattage

+12 volts

3

4.167

150 watts

 

6+2 Pin PCI Express (PCIe) Power Cable Connector

Some video cards have 6 Pin PCI Express power connectors and others have 8 Pin PCI Express power connectors. Many power supplies come with a 6+2 PCI Express power cable which is compatible with both kinds of video cards. The 6+2 PCI Express power cable is made up of two pieces: a 6 pin piece, and a 2 pin piece. If you put the two pieces together then you have a full 8 pin PCI Express power cable. But if you split the connector into two parts then you can plug the 6 pin part into the older 6 pin PCI Express connector and leave the 2 pin part unplugged. That way, your power supply only needs to have one 6+2 cable to be compatible with both 6 pin and 8 pin PCI Express connectors.

 

4 Pin Peripheral Power Cable Connector

The four pin peripheral power cable dates back to the original PC. It was used for floppy drives and hard disks. It's still around and is now also used for all kinds of things including add-on fans, extra video card power, supplemental motherboard power, and case lighting. It's as old as the hills but is still very widely used. The connector is shaped so that it only fits in one way. You don't have to worry about inserting it the wrong way. People often use the term "4 pin Molex power cable" or "4 pin Molex" to refer to a four pin peripheral power cable. It's not a technically useful term because the 4 pin 12 volt cable is also a 4 pin Molex cable (Molex makes lots of connectors) but "4 pin Molex" is commonly used to refer to peripheral cables anyway.

Pinout

Pin number

Wire color

Description

1

yellow

+12 volts

2

black

ground

3

black

ground

4

red

+5 volts

 

Connector part numbers

Socket housing

Socket

Pin housing

Pin

Maximum current per circuit

AMP 1-480424-0

AMP 60619-1

AMP 1-480426-0

AMP 60620-1

13 amps


I don't know of any official definition of the maximum current allowed in a peripheral cable. The connector can handle 13 amps according to the manufacturer. But you normally find 18 awg wire in the peripheral cables. If you have an 18 inch cable (about a half a meter) and are running 13 amps through 18 gauge wire then you get a voltage drop of about 0.25 volts counting both the power wire and the ground (it's got to go both ways) and the dissipation is about 3.3 watts. That's not good. I've just played it safe and listed the maximum current as 5 amps.

Unofficial cable/connector maximum wattage delivery

Voltage rail

Number of lines

Maximum current

Maximum wattage

+5 volts

1

5 amps

25 watts

+12 volts

1

5 amps

60 watts


Current power supplies usually have at least two separate peripheral power cables, each of which has two or more peripheral connectors. When you're plugging in multiple high powered devices it's a good idea to spread the load between all of your cables. Don't just plug all your devices into one cable unless they're relatively low load devices. Spreading the current between the cables reduces the voltage drops and power loss. If they're relatively low current devices like fans or it's just a disk drive or two then it doesn't really matter. But if you're putting lots of hard disks into a computer (some can draw almost 3 amps at 12 volts when doing some operations) or connecting a video card's auxiliary power, then spread the loads between the peripheral power cables. It's also helpful if you use a connector as close to the PSU as possible rather than sticking things at the end of the cable. Extra wire just means more voltage drop. And if you're using a peripheral connector to PCI Express adapter then be sure to plug each of the adapter's peripheral connectors into a separate PSU cable. They gave you two peripheral connectors for a reason. Plugging them both into the same PSU cable forces your video card to draw its 12 volt power through one 18 gauge wire. That increases your voltage drop and power dissipation in the cable. Some current high-end video cards can suck up more than 10 amps at 12 volts with most of it coming through the PCI Express connector so it pays to be careful. It will probably work if you don't spread the load but there's no excuse for not doing it properly. They gave you multiple cables. You might as well use them. Plus there's just something creepy about having warm wires even if they're not melting.

You will occasionally run into peripheral connectors which don't have all four wires. They are usually 12 volt only cables intended for fans. Never plug one of those into a disk drive. Drives expect both 5 and 12 volts to be provided. Some of the two-wire peripheral connectors are for speed-controlled fans. That means that the voltage changes depending on the desired fan speed. The connector will only provide 12 volts when the fan is going full speed and the voltage decreases to slow the fan down. Definitely don't plug that one into anything but a fan! Normally this kind of peripheral connector has "fan" printed on it to warn you. As long as a peripheral connector has four wires: one yellow, two black, and one red and it doesn't have some kind of printed warning attached then it's a standard peripheral cable and you can plug it into anything.

 

SATA Power Cable Connector

SATA was introduced to upgrade the ATA interface (also called IDE) to a more advanced design. SATA includes both a data cable and a power cable. The power cable replaces the old 4 pin peripheral cable and adds support for 3.3 volts (if fully implemented). The connector is shaped so it can only be plugged in the correct way.

Pinout

Pin number

Wire number

Wire color

Description

1

5

orange

+3.3 volts

2

5

orange

+3.3 volts

3

5

orange

+3.3 volts

4

4

black

ground

5

4

black

ground

6

4

black

ground

7

3

red

+5 volts

8

3

red

+5 volts

9

3

red

+5 volts

10

2

black

ground

11

2

black

ground

12

2

black

ground

13

1

yellow

+12 volts

14

1

yellow

+12 volts

15

1

yellow

+12 volts

 

Connector part numbers

Cable connector

Terminals

Maximum current per circuit

Molex 67582-0000

Molex 67581-0000

1.5 amps

 

Official cable/connector maximum wattage delivery

Voltage rail

Number of lines

Maximum current

Maximum wattage

+3.3 volts

3

4.5 amps

14.85 watts

+5 volts

3

4.5 amps

22.5 watts

+12 volts

3

4.5 amps

54 watts

 

You have to be careful about SATA power cables. Some of them are missing the 3.3 volt wire. People with older power supplies often use adapters which convert from 4 pin peripheral cables to SATA power cables. But since 4 pin peripheral connectors only supply 5 and 12 volts, the SATA connector is missing 3.3 volts (there's no orange wire). There are also a few older power supplies which inexplicably have SATA power cables which are missing the 3.3 volt wire. Currently, SATA drives rarely use 3.3 volts. That may be because there are too many people using adapters so the drive makers don't want the headaches which come with using 3.3 volts. But in the future, 3.3 volt drives may become common so you need to be careful when using SATA power cables which don't implement 3.3 volts.

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